Easy Frame and Panel Doors
Easiest way to build your own frame and panel cabinet doors - from
Specifications
| Project type | Home DIY |
|---|---|
| Room | Bathroom |
| Style | Cottage Style Furniture Plans |
| Difficulty | Intermediate |
| Estimated cost | Under $20 |
Shopping List
1/2" hardwood plywood
1x3 boards (measuring 2 1/2" in width) preferably hardwood - I use poplar for paint grade
1" and 1 1/4" pocket hole screws
Cut List
PANEL - 1/2" hardwood plywood cut 5" less in height and width than desired finished door dimensions
RAILS - 1x3 hardwood boards (measuring 2 1/2" in width) cut 5" less in length than the desired finished door dimensions
STILES - 1x3 hardwood boards (measuring 2 1/2" in width) cut to desired finished door dimensions
Tools
- measuring tape
- square
- pencil
- safety glasses
- hearing protection
- kreg-jig
- circular saw
- sander
Step-by-step Instructions
Step 1
It's super important to get this plywood panel cut square and straight. If you can, cut with a miter saw or other fixed saw, or a table saw. If you are cutting with a ciruclar saw, use a straight edge or rip cut to guide you. Then drill 1/2" pocket holes around the four sides of the panel, about every 8" or so - use your best judgement here. You should do at least two pocket holes per side of the panel.
Step 2
Next, attach your rails to the top and bottom, through the 1/2" pocket holes with 1" pocket hole screws. The back will be flush and all outside edges must be flush. Drill 3/4" pocket holes on the ends of the rails for attaching the stiles in the next step.
Step 3
Finally, attach the stiles to the rails and panel, using 1" and 1 1/4" pocket hole screws as noted in the diagram (1" for 1/2" pocket holes, 1 1/4" for 3/4" pocket holes). All outside edges and back are flush. Fill pocket holes with either plugs or wood filler. And that's it!!!
Finishing
Sand all surfaces, starting with a medium grit and finishing with fine. Wipe off the dust, fill any holes or gaps with wood filler, and sand smooth once dry. Apply primer if you're painting, then finish with your choice of paint or stain and seal with a durable clear topcoat. For outdoor projects, use exterior-rated primer, paint or stain, and sealer so the piece stands up to the weather.
Source (temporary): https://www.ana-white.com/woodworking-projects/easy-frame-and-panel-doors