Emersen Nightstand

Step 1

Start by building the basic box for the nightstand. Preferred method - you'll thank me later, I promise - is to use a Kreg Jig set for 3/4" thick material and attaching with 1-1/4" pocket hole screws. You can also assemble with 2" nails or screws, but the screw or nail holes will be visible on top, and it won't have the same lateral strength.

Step 2

Build your base seperately, then attach to base of nightstand. If you are using pocket holes, also drill a couple of holes on the inside facing upward so you can easily attach the base to the box.

Step 3

You can attach the back at any stage, but if you put it on now, it will help square up your box. But also, it will make reaching in to install the drawer a little snug - so your choice here.

Step 4

These guys are for helping the drawer slide inside the box after we add the face frame. Apply candle wax to these boards (after finsh is applied) so the drawer will slide easily (also apply to bottom edges of drawer). Just glue and nail in place with 1-1/4" finish nails.

Step 5

Step 6

The drawer should be build to fit, leaving an 1/8" gap to the sides so the drawer can slide easily in and out. So measure your overall opening, and build to fit the opening. TIP: Cut the 1/4" bottom plywood first to the opening width (19" x 15"). Test to see how the plywood slides and trim down until it slides perfectly. Then build the drawer sides to fit the bottom dimensions. The bottom can be just nailed to the sides with glue and nails. Pocket hole users should place 3/4" pocket holes on the front and back boards, on the outsides. The false drawer face will cover them up! Test fit and adjust as needed.

Step 7

Next, add the drawer face boards, starting at the bottom and working upward. Leave 1/8" gap all the way around.

Step 8

Finally, go back and add the shelf by marking the top height of your drawer face. Then remove the drawer, and mark attach shelf level to top of mark, so front plywood edge is hidden when drawer is closed.

Finishing

Sand all surfaces, starting with a medium grit and finishing with fine. Wipe off the dust, fill any holes or gaps with wood filler, and sand smooth once dry. Apply primer if you're painting, then finish with your choice of paint or stain and seal with a durable clear topcoat. For outdoor projects, use exterior-rated primer, paint or stain, and sealer so the piece stands up to the weather.