Inset Bookshelf Doorway

Step 1

Start by measuring the overall doorway opening. Then subtract 1/2" from height and width for a door that will have 1/4" clearance on all sides.

Step 2

Once you have these measurements, you can determine the length of your door rails and stiles as shown in diagram. Remember that most 2x4s are 3 1/2" wide - so subtract 7" from the width of the door to get you 2x6 cuts.

Step 3

Now build the doorway out of 2x4s and 2x6s as shown above. Use 1 1/2" pocket holes and 2 1/2" pocket hole screws. Do not use glue at this step because it is very likely you will need to adjust the door. Take the door frame and fit inside the door, making sure it opens and closes easily and the gap is enough. Adjust as fit. If you are satisfied, see step 4 for drilling pocket holes before you reassemble the door frame.

Step 4

You will need to drill pocket holes around all edges of the door frame inside set for 3/4" stock to attach the bookshelf. This is easier done when the frame is not assembled. When reassembling the frame, use glue for the best joint.

Step 5

Step 6

Add the back with 1/4" finish nails and glue.

Step 7

Attach bookshelf to frame through predrilled 3/4" pocket holes using 1 1/4" pocket hole screws and glue.

Install the door in the frame.

You can add trim, or door stop moulding behind the door frame to give your door a clean spot to close. Add gate hardware to close door.

Finishing

Sand all surfaces, starting with a medium grit and finishing with fine. Wipe off the dust, fill any holes or gaps with wood filler, and sand smooth once dry. Apply primer if you're painting, then finish with your choice of paint or stain and seal with a durable clear topcoat. For outdoor projects, use exterior-rated primer, paint or stain, and sealer so the piece stands up to the weather.