Pallet Cooler Stand

Step 1

Attach legs to the top boards with 2-1/2" screws, framing nails or with pocket holes from the underside (1-1/2" pocket holes and 2-1/2" pocket hole screws). Build two leg sets.

Step 2

Attach the 26" long support boards to the two leg sets to create the cooler frame. Use either screws or nails at an angle or pocket holes (1-1/2" setting/2-1/2" pocket hole screws). Place the bottom boards at a height that will allow you to rest the bottom of the cooler on supports tied into these boards (see next step).

Step 3

Attach bottom support boards to the bottom frame boards, setting the height to allow the cooler top to fit above the top (including top decking material). NOTE: You may wish to attach these later on for a perfect fit.

Step 4

Attach pallet boards or other boards to outsides with nails and glue. Nails should be no longer than 1-1/2".

Step 5

Step 6

Build a 2x4 frame around the cooler lid. Attach pallet boards to one side with glue and the smaller nails (less than 1-1/2" long). Glue cooler lid (Use the Probond Advanced by Elmers) to the wood. Set the cooler top on the cooler. Attach with hinges.

Finishing

Sand all surfaces, starting with a medium grit and finishing with fine. Wipe off the dust, fill any holes or gaps with wood filler, and sand smooth once dry. Apply primer if you're painting, then finish with your choice of paint or stain and seal with a durable clear topcoat. For outdoor projects, use exterior-rated primer, paint or stain, and sealer so the piece stands up to the weather.