Upgraded Luggage Rack or Suitcase Stand Benches

Step 1

Using a compound miter saw, cut 2x2s at 35 Degrees off square, both ends parallel to each other, long point to short point measurement. Then set legs as shown and mark the overlap. Remove overlap by notching with a circular saw set to 3/4" depth, making cuts every 1/4", and then removing material with a chisel. This is shown in the video tutorial. Each leg will be notched in mirror to the other, so two mirrored legs make an X.

Step 2

Attach top 2x2 to the legs with 2-1/2" wood screws. Also add a brad nail or staple and glue to the overlapping center of the Xs.

Step 3

Attach 1x2s with glue and 1-1/4" brad nails to the leg sets to create the bench frame.

Step 4

Place bottom shelf boards on the 1x2, with equal overhang and 1" space in between. TIP: Cut a block 1" long and use as a spacer. Nail to the bottom 1x2 at an angle with glue and 1-1/4" brads or staples.

Step 5

Finishing

Sand all surfaces, starting with a medium grit and finishing with fine. Wipe off the dust, fill any holes or gaps with wood filler, and sand smooth once dry. Apply primer if you're painting, then finish with your choice of paint or stain and seal with a durable clear topcoat. For outdoor projects, use exterior-rated primer, paint or stain, and sealer so the piece stands up to the weather.