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Wood Mail Sorter with Key Hooks

build a mail sorter from a 1x10 board - plans from

Wood Mail Sorter with Key Hooks

Specifications

Project typeshelves
RoomEntryway and Mudroom
StyleCottage Style Furniture Plans
DifficultyBeginner Projects
Estimated costUnder $20

Dimensions

Use the size-specific shopping and cut lists below.

Wood Mail Sorter with Key Hooks dimension diagram 1

Shopping List

1- 1 x 10 x 8' whitewood board

3- 3/8" x 2" x 36" whitewood strip or wood lath

3 coat hooks

1 sawtooth hook (hanger)

Stain

Cut List

1 - 1x10 @ 36" (back of sorter) 3 - 1x10 @ 7" (front facing) 6 - 1x10 cut at 22-1/2 degrees - see step 1 (triangle braces) 7 - 1-1/2" wide wood lath or other wood @ 9-1/4" (long trim) 7 - 1-1/2" wide wood lath or other wood @ 4" (short trim) 1 - 1-1/2" wide wood lath or other wood @ 9-1/4" (top trim)

Tools

  • measuring tape
  • pencil
  • safety glasses
  • hearing protection
  • drill
  • compound miter saw
  • nailer
  • sander

Step-by-step Instructions

1

Step 1

From the 1x10 angled boards, trim off as shown in diagram to get the angled pieces.

Wood Mail Sorter with Key Hooks — step 1
2

Step 2

Attach the triangle braces to the back of all of the facings. These will be the mail slots. Attach using wood glue and nailer.

Wood Mail Sorter with Key Hooks — step 2
3

Step 3

Attach framing to the front of each mail slot. Again, with wood glue and nailer.

Wood Mail Sorter with Key Hooks — step 3
4

Step 4

Attach wood lath with short nails to front pieces. Attach longer pieces first, and then measure and cut to fit the shorter pieces.

Wood Mail Sorter with Key Hooks — step 4
5

Step 5

Wood Mail Sorter with Key Hooks — step 5
6

Finishing

Sand all surfaces, starting with a medium grit and finishing with fine. Wipe off the dust, fill any holes or gaps with wood filler, and sand smooth once dry. Apply primer if you're painting, then finish with your choice of paint or stain and seal with a durable clear topcoat. For outdoor projects, use exterior-rated primer, paint or stain, and sealer so the piece stands up to the weather.

Source (temporary): https://www.ana-white.com/woodworking-projects/wood-mail-sorter-key-hooks